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Outdoor Circuit Breaker is a key switching device used in outdoor high-voltage power systems. Its main function is to connect or disconnect circuits during normal operation and quickly cut off current in case of faults (such as short circuits, overloads), thereby controlling power flow and protecting equipment like lines and transformers. Compared with indoor circuit breakers, its design must focus on adapting to complex outdoor environments (such as extreme temperatures, rain, snow, sand, ultraviolet rays, etc.), so it has higher requirements for insulation, protection, and weather resistance.
Core Working Principle
The core of an outdoor circuit breaker is the arc-extinguishing and insulation system, which achieves arc extinguishment and circuit isolation through specific media (such as SF₆ gas, vacuum, oil, etc.):
When the circuit breaker opens, the separation of moving and static contacts generates an arc. The arc-extinguishing medium (such as the strong electronegativity of SF₆, the low ionization of vacuum) will quickly absorb arc energy to extinguish the arc;
At the same time, the insulation system (including air gaps, insulating pillars, bushings, etc.) must maintain sufficient insulation strength in outdoor environments to prevent flashover between contacts or to the ground.
Main Types and Structures
According to the arc-extinguishing medium, common types of outdoor circuit breakers include:
SF₆ outdoor circuit breakers: Using SF₆ gas as the arc-extinguishing and insulation medium, they feature high arc-extinguishing efficiency and compact size, suitable for high-voltage (110kV and above) scenarios. However, attention must be paid to the control of SF₆'s greenhouse effect;
Outdoor vacuum circuit breakers: Utilizing vacuum for arc extinguishing, they are environmentally friendly without greenhouse gases and require little maintenance, mostly used in medium and high-voltage (10kV-35kV) outdoor power distribution (such as pole-mounted switches);
Oil-immersed outdoor circuit breakers: Using insulating oil as the arc-extinguishing medium, they have lower costs but are large in size and require frequent maintenance, gradually being replaced by SF₆ or vacuum types.
Typical structures include:
Arc-extinguishing chamber (core arc-extinguishing component, matched with the medium);
Operating mechanism (spring, hydraulic, or pneumatic drive, ensuring reliable operation outdoors);
Insulating pillars (mostly porcelain or composite insulators, supporting the arc-extinguishing chamber and providing insulation to the ground);
Protective housing/cabinet (weather-resistant materials, preventing intrusion of rain, snow, and sand);
Conductive circuit (connecting lines and conducting current).
Key Features
Strong environmental adaptability: Can withstand extreme temperatures of -40℃~+60℃, heavy rain, snow, sand, and ultraviolet aging, with a protection class usually reaching IP54 and above; High insulation reliability: Through designs such as increasing air gaps and using pollution-resistant insulators, it adapts to complex outdoor insulation conditions (such as reduced insulation caused by humidity and haze); Long service life and low maintenance: Mechanical life can exceed 10,000 operations, and electrical life ranges from dozens to hundreds of times depending on the model. Some types (such as vacuum and SF₆) do not require frequent replacement of arc-extinguishing media; Flexible installation: Supports outdoor installation methods such as pole-mounted, floor-mounted, and suspended, adapting to scenarios like substations and line poles; System synergy: Can cooperate with transformers and controllers to realize remote operation and intelligent protection (such as automated distribution networks).
ZW32-24 outdoor AC high-voltage vacuum circuit breaker (hereinafter referred to as circuit breaker) is rated voltage of 24kV, 50Hz three-phase AC outdoor power distribution equipment.
This product is absorbing foreign advanced technology. Based on the dry domestic raw materials and factory art, the 24kV outdoor high-voltage switchgear suitable for China's national conditions has been successfully developed. Compared with similar international products, it has the characteristics of miniaturization, maintenance free and intellectualization. At the same time, the product has no pollution to the surrounding environment and is a green environmental protection product.
The circuit breaker complies with technical standards such as gb1984-2003 high voltage AC circuit breaker, DL t402-2007 technical conditions for ordering high voltage AC circuit breaker and DL / t403-2000 technical conditions for ordering 12kV ~ 40.5kV high voltage vacuum circuit breaker .
The ZW7-40.5 outdoor high-voltage vacuum circuit breaker adopts a uniquely designed split pole and a highly reliable operating mechanism. The device is mainly used in medium-voltage overhead line power grids for dividing and combining load current, overload current, and short-circuit current.
ZW7-40.5 outdoor medium-voltage vacuum circuit breaker is athree-phase AC 50Hzoutdor high-voltage electrical equipment tis suitable for the control and protection of 20-40.5kV power transmission and distribution systems,it can also be used in the occasions of section circuit breakersand switched capacitor banks,this product can be used with piecewise controller,the reclosing device can realize intelligent sectioning and redosing control of the power system.A current transformer can be added for measurement and protection.The ring circuit breaker is equipped with a spring or electromagnetic actuator,with reliable mechanical performance and frequent operation;there is no riskof fire and explosion
ZW32-12 (FDGM) series outdoor high-voltage vacuum circuit breakers (hereinafter referred to as "circuit breakers") are outdoor distribution switchgear with a rated voltage of 12KV and three-phase AC 50Hz. Circuit breakers are mainly used for breaking and closing load current, overload current, and short circuit current in power lines. They have overload and short circuit protection functions, meet control and measurement requirements, and can also achieve remote control and monitoring functions. They are widely used in substations, industrial and mining enterprise distribution systems as control and operation purposes, especially suitable for places that require frequent operation.
The circuit breaker complies with technical standards such as GB1984-2003, DL/T402-2007, and IEC60056.It is also used in rural power grid places with frequent operation for breaking and dlosing the load current and over load curent and short circuit current of power system,It is mainly used to break and close the load current, overload current and short circuit current in the power system. It is suitable for protection and control in substation and industrial and mining enterprise substation systems, and places where rural power grids operate frequently.
ZW32-40.5 series outdoor high-voltage vacuum circuit breakers are used in three-phase power systems with AC 50Hz and rated voltage of 35kV, as a means of separating and combining load current, overload current and short-circuit current.
ZW32-40.5 outdoor high-voltage vacuum circuit breaker adopts a unique design of integrated sealed pole and high-reliability operating mechanism.The device is mainly used in medium voltage overhead power gird,as a sub-combined with load current,overload current and short circuit current.
Richge is a professional Outdoor Circuit Breaker manufacturer and supplier in China. If you're interested in our low price products, please contact us.
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